Mr. Marcelo Lima | Manufacturing Processes for FRPs | FRP Industry Pioneer Award

Marcelo Lima at STIHL Ferramentas Motorizadas Ltda, Brazil

Profiles:

🎓Early Academic Pursuits

Marcelo’s academic journey began in Curitiba, Paraná, where he immersed himself in the technical aspects of engineering. His early education at SENAI, a prestigious technical school in Brazil, laid a solid foundation for his future endeavors. During his time at SENAI from 1998 to 2001, Marcelo specialized in Industrial Mathematics, Technical Drawing, Metrology, and various mechanical disciplines such as machining, toolmaking, and adjustment. This period was critical in shaping his technical skills and provided him with the expertise necessary to excel in the industrial sector.

In addition to his technical training, Marcelo pursued higher education at UNINTER in SĂŁo Leopoldo, RS, where he completed a degree in Industrial Production Management in 2021. His educational path did not stop there; Marcelo further specialized with a Post-Graduation in Quality and Productivity Engineering in 2022. This continuous pursuit of knowledge and skills development underscores Marcelo’s commitment to staying at the forefront of industrial engineering practices.

🏛️Professional Endeavors

Marcelo’s professional career is a testament to his versatility and leadership in engineering. He began his career at Plona Equipamentos in Curitiba, PR, where he worked as a toolmaker and fresador (milling machine operator) from 1998 to 2002. Here, Marcelo honed his skills in designing and manufacturing special tools and devices for metal machining, which were critical in enhancing production efficiency and reducing waste.

In 2004, Marcelo took on a role at Falcão Sistemas de Segurança in Curitiba, where he served as a Technical Coordinator. In this position, he led technical projects focused on residential security systems, emphasizing client comfort and automation. His leadership in implementing safety systems and training staff highlighted his ability to manage teams and deliver complex projects effectively.

Marcelo’s most significant professional achievements occurred during his tenure at Metalkraft S/A Injeção e Usinagem from 2005 to 2011. As a Production and Process Engineer, he was responsible for coordinating teams, managing projects, and developing innovative processes for aluminum injection molding. Marcelo played a pivotal role in integrating advanced robotic systems, including KUKA, FANUC, and KAWAZAKI, into the production lines. His expertise in process optimization and mold development significantly enhanced the company’s manufacturing capabilities and set new standards for quality and efficiency.

🔬Contributions and Research Focus

Marcelo José de Lima’s contributions to the field of industrial engineering are vast and impactful. His work at Metalkraft is particularly noteworthy for the development of aluminum injection molding processes and the integration of robotic systems into production environments. Marcelo’s focus on lean manufacturing principles, such as the Toyota Production System, Lean Manufacturing, and Six Sigma, has been instrumental in reducing waste, improving process efficiency, and enhancing product quality.

His research interests extend to industrial robotics, automation, and mold development for aluminum injection. Marcelo has been a driving force behind the implementation of advanced simulation software, such as MAGMASOFT V4.4, which has been crucial in the validation and optimization of molds. His dedication to continuous improvement is evident in his commitment to staying updated with the latest technological advancements and applying them to solve complex industrial challenges.

đź“šAccolades and Recognition

Throughout his career, Marcelo has received recognition for his contributions to engineering. His work in integrating robotic systems into manufacturing processes has been particularly lauded, as it significantly improved production efficiency and set new benchmarks in the industry. Marcelo’s expertise in project management, process optimization, and quality engineering has earned him a reputation as a leading figure in industrial engineering in Brazil.

🌟Impact and Influence

Marcelo José de Lima’s impact on the field of industrial engineering is profound. His work has influenced the way manufacturing processes are designed and managed, particularly in the areas of aluminum injection molding and robotic automation. Marcelo’s contributions have not only enhanced the productivity and quality of the companies he has worked for but have also set new standards for the industry as a whole.

Marcelo’s influence extends beyond his technical contributions; his leadership in managing teams and training personnel has helped cultivate a new generation of engineers who are equipped with the skills and knowledge needed to excel in a rapidly evolving industrial landscape.

🌍Legacy and Future Contributions

Marcelo’s legacy is one of innovation, excellence, and a relentless pursuit of improvement. His work has left an indelible mark on the field of industrial engineering, particularly in the areas of production management, process optimization, and automation. As Marcelo continues to explore new opportunities and challenges in his career, his future contributions are expected to further advance the field and inspire others to push the boundaries of what is possible in industrial engineering.

đź“–Publication:

Paper Title: Die soldering and corrosion failure of high temperature tool steel for high-pressure die casting Al alloy

  • Authors: Renan Mayer, A., Rafael de Oliveira, W., Domingo Carvajal Fals, H., Corso, J.L., 
  • Journal: Engineering Failure Analysis
  • Year: 2024

 

Marcelo Lima | Manufacturing Processes for FRPs | FRP Industry Pioneer Award

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